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Sapphire Double-sided Lapping Machine: Technological Breakthrough and Future Trend Under the Wave of Localization
2025-10-28867

  1. Localization Leap of Core EquipmentAs core equipment for manufacturing key components such as sapphire substrates, the technical level of sapphire double-sided lapping machines directly determines the development height of downstream high-end manufacturing industries. From relying on imports to independent innovation, domestic equipment enterprises have achieved a leap from "following" to "running side by side", and are expected to move towards "leading" in the future.
  2. Three Development Stages: From Imitation to Independent BreakthroughThe development of domestic sapphire double-sided lapping machines is synchronized with the upgrading of industrial demand, going through three stages.
  3. Before 2010: Technology Introduction and Imitation Stage. Domestic production was dominated by low-end processing, and the market was led by foreign brands such as Germany's Peter Wolters and Japan's SpeedFam. Domestic enterprises relied on imported core components, and the processing yield was less than 80%.
  4. 2010-2020: Independent R&D Stage. The LED industry stimulated demand. Some enterprises realized the localization of core components. The equipment flatness reached ±1μm, the surface roughness Ra ≤ 0.02μm, and the yield increased to 95%. However, the processing of large-size substrates still relied on imports.
  5. Since 2020: High-end Breakthrough Stage. The third-generation semiconductors promoted equipment upgrading. Domestic enterprises achieved technological breakthroughs through industry-university-research innovation: the equipment precision reached the international advanced level, achieving ±0.1μm thickness tolerance and Ra ≤ 1nm roughness. The processing of 6-8 inch substrates was localized, and the market penetration rate rose from 35.4% in 2022 to 56% in 2025.
  6. Domestic and Foreign Technologies: Coexistence of Gaps and AdvantagesDomestic enterprises have become important competitors, but there are still technical gaps. In terms of core indicators: the international surface roughness Ra ≤ 0.5nm, and the flatness of 8-inch substrates is ±0.05μm; domestic indicators are Ra ≤ 1nm and ±0.1μm respectively. The international processing efficiency of 6-inch substrates is 50 pieces per hour, while domestic is 40 pieces per hour. The annual failure rate of international equipment is ≤ 0.5%, and domestic is ≤ 1%.Advantages of international brands:
  • High precision of basic components. Germany's granite base precision reaches 0.001mm/m, and Japan's air spindle speed fluctuation is ≤ 0.3%.
  • Complete process database. The debugging time for new workpieces is only 1/3 of that of domestic ones.
  • Monopolization of high-end markets such as substrates above 12 inches.
    Advantages of domestic brands:
  • High cost performance. The price of similar equipment is 60%-70% of that of international ones, and the spare parts cycle is 1-2 weeks (1-3 months for international ones).
  • Fast customization. Many enterprises can deliver equipment within 45 days (3-6 months for international ones).
  • Leading intelligence. Taking the lead in applying AI visual positioning (precision ±2μm) and digital twin technology.
  1. Upgrade Path and Future Trend
    Learning from international experience, domestic equipment needs to follow the path of "differentiated competition - technological tackling - standard leading", replacing in mature sizes first, then breaking through high-end areas.
    In the future, equipment will develop towards "ultra-precision, intelligence, and greenization":
  • Ultra-precision: Upgrading to substrates above 12 inches and ultra-thin workpieces below 0.1mm, achieving Ra ≤ 0.5nm and ±0.05μm precision, and the yield of ultra-thin workpieces exceeding 95%.
  • Intelligence: Full-process coverage of AI and digital twin, reducing debugging time by 80%, and the industrial internet access rate reaching 70% in 2028.
  • Greenization: The penetration rate of energy-saving technology exceeds 90%, energy consumption is reduced by 30%, waste liquid emission is reduced by 90%, and equipment changeover time is shortened to within 15 minutes.
Domestic sapphire double-sided lapping machines have achieved mid-end replacement and high-end breakthroughs. In the next 3-5 years, focusing on precision improvement, intelligent upgrading, and green manufacturing, domestic enterprises are expected to achieve "leading" and contribute Chinese solutions to the global precision equipment industry.
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Contact person: Grace
Phone: +86 13622378685
Email: Grace@lapping-machine.com
Address:Building 34, Zone B, Yuanshan Industrial Zone, Xiangcheng Road, Guangming District, Shenzhen,China

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