Functional ceramics such as alumina, aluminum nitride and silicon carbide have become core substrate materials for semiconductor packaging substrates, new energy power devices and optoelectronic sensors due to their high thermal conductivity, superior insulation, high temperature resistance and low thermal expansion. Ceramic materials feature high hardness and great brittleness. Traditional grinding and polishing processes can only achieve micron-level flattening, leaving micro scratches, residual stress and microscopic unevenness on the processed surface, which fail to meet the mirror defect-free substrate standards required for high-end chip packaging. Therefore, the
Ceramic CMP Polisher has become the core equipment for ultra-precision finishing of ceramics.
CMP (Chemical Mechanical Polishing) integrates the dual principles of chemical corrosion and mechanical micro-grinding, differing from pure mechanical rigid material removal processes. The equipment triggers a mild passivation reaction between special polishing slurry and the ceramic surface to soften the micro-protrusions on the surface layer. Combined with ultra-fine polishing pads for uniform micro material removal, it efficiently eliminates tool marks, pitting, uneven layers and tiny defects on the surface of ceramic workpieces without damaging the lattice structure of the substrate, achieving an overall ultra-flat mirror effect.
Adopting a high-rigidity shock-absorbing structure and a high-precision planar transmission system, the whole machine operates stably with stable disc precision during polishing, effectively avoiding warpage, edge chipping and local uneven polishing of thin ceramic substrates. Equipped with an intelligent closed-loop regulation system for pressure and rotating speed, the equipment can match refined process parameters according to the hardness of different ceramic materials and substrate thickness, adjust the material removal rate in a controllable manner, and ensure consistent polishing of the entire workpiece from the center to the edge.
Compared with traditional polishing equipment, the Ceramic CMP Polisher delivers higher processing precision with near-zero surface damage. The surface roughness of polished workpieces reaches the nanometer level with no residual mechanical stress, which greatly improves the matching accuracy of subsequent coating, bonding and packaging processes. It is suitable for the finishing processing of various precision ceramic substrates and ceramic structural parts, meeting the needs of sample R&D and mass production.
With the process advantages of combined chemical-mechanical polishing, low damage and ultra-high flatness, the
Ceramic CMP Polisher thoroughly solves the difficulties in precision processing of hard and brittle ceramic materials, providing reliable technical support for the precision manufacturing of high-end ceramic components in the semiconductor, new energy and optoelectronic industries.
